Upgrade your company giveaways, outdoor corporate events, employee uniforms and e-commerce shops with premium custom perforated hats branded with your logo. Spartan Apparel & Merch builds retail-ready custom headwear from scratch engineered with durable moisture-wicking polyester fabric, ensuring your team stays cool while representing your brand.
Material & Structure: Lightweight performance polyester in 5-panel, 6-panel or 7-panel profiles (low, mid or high crown). Stretchable sweatband. Flat or pre-curved visor.
Decoration Options: 3D puff embroidery, direct embroidery woven patches, rubber PVC patches, embroidered patches, PU leather patches, screen printing, sublimation, silicone, various appliqués
Fully Custom Inclusions: Includes custom internal seam tape, woven sweatband labels, under visor prints, optional braided rope, woven loop label
Order Quantities: Wholesale corporate bulk orders starting at a low 48-piece minimum
Standard promotional caps trap heat and sweat, leading to poor wearability. Our custom 4-way stretch caps feature high-definition decoration, whether it is an embroidered logo or flexible rubber PVC patches, these performance caps deliver maximum brand exposure without compromising comfort. We also offer precision laser-cut perforated side and back panels that maximize airflow and heat dissipation.
Generic blank hats with only 1 location embroidery fail to tell a complete brand story. Spartan Apparel & Merch offers complete factory-level customization so you can personalize every detail of your headwear. Add a classic braided rope accent to build trending performance rope hats, print custom graphics via under-visor sublimation, and secure your identity with custom printed seam tape and branded woven sweatband labels.
Coordinating company uniforms or large-scale event giveaways requires reliable production timelines. Spartan Apparel & Merch streamlines wholesale bulk ordering by providing free digital mockups within 24 hours of artwork submission. Our fast turnaround guarantees your customized snapback performance caps arrive on schedule for your next trade show or corporate golf tournament.
To build custom 4-way stretch polyester hats with your company logo or design, submit your vector artwork or whatever file type you have available. You can even send us any AI generated digital mock up concepts. Select your panel style, closure, rope colors, and decoration options like 3D puff embroidery or rubber PVC patches. Our design team provides a free digital mockup for approval before full wholesale production.
| Feature | Specification |
|---|---|
| Product Category | Performance Custom Headwear |
| Material Composition | 100% Water-Resistant Performance Polyester |
| Panel Options | Unstructured or Structured 5-Panel, 6-Panel and 7-Panel Profiles |
| Ventilation | Optional Precision Laser-Cut Perforated Side & Rear Panels |
| Decoration Methods | Flat Embroidery, 3D Puff Embroidery, Woven Patches, PU Leather Patches, PVC Rubber Patches, Sublimated Patches, Appliqué, Silicone |
| Custom Branding Details | Custom Internal Printed Seam Tape, Woven Sweatband Labels, Under-Visor Sublimation, Woven Loop Labels |
| Trim & Accents | Optional Braided Rope Accent, Top Button, Snapback Color, Mesh Color |
| Closure System | Adjustable Snapback, Strap with Buckle, Hook-and-Loop, or Fitted |
Our minimum order quantity for custom perforated hats with logo starts at 48 pieces per design. The typical overseas minimum starts at 144-288 pcs. Spartan Apparel & Merch's low 48 pc MOQ makes it easy for businesses to run custom headwear programs for staff uniforms, corporate retreats, golf tournaments and e-comm stores without holding excessive inventory.
Yes, you can combine multiple customization features on one hat order. For example, you can select a front 3D puff embroidery logo or PVC patch, add an accent rope, incorporate under-visor sublimated artwork, embroidery on the side panel and finish the interior with branded seam tape and sweatband label.
We accept AI generated art, high-resolution .jpg, .png, PDF, and vector files including AI, EPS and SVG. Our graphics team turns your files into a detailed digital mockup within 24 hours for your approval before manufacturing starts for the sample.
Laser-cut perforations are heat-sealed directly into the performance polyester fabric, preventing fraying and structural wear over time. The water-resistant synthetic material allows the caps to hold their shape and structure through continuous outdoor use and hand washing. Made for outdoor use, especially on the golf course, performance polyester caps are the go-to for company staff uniforms.
Spartan's all-inclusive pricing program means you can build the ultimate performance golf cap without breaking the bank.
All-Inclusive Pricing: The Spartan Overseas Headwear Program includes any decoration type, multiple decoration locations, custom tape, and woven label on sweatband. Shipping is Included. Production time is 30-45 days.
Price (A)
48 pcs: $35.98 ea
96 pcs: $27.98 ea
144 pcs: $24.50 ea
288 pcs: $21.98 ea
576 pcs: $18.98 ea
1008 pcs: $16.98 ea
1000+ pcs: QUR
Set Up Charge: FREE
Add rope: No extra charge
Custom Sticker (300 pc MOQ):
Set up: $150 (A)
Custom Hang Tag
Add $1.40 (A) + $100 (A) set up charge
Packaging
Standard poly bag packaging.
Material: Performance Polyester Blend
Size: One Size Fits Most (OSFM)
Production Time
30-45 days (plus shipping UPS 5-7 days)
Pre-Production Sample (Image only): $100 (A)
For custom hat orders, there is a mandatory pre production sample set up charge.
Pre-Production Sample (Delivered)
Price: $100 (A) + Shipping $30
SHIPPING CHARGES: INCLUDED

